E-Commerce Cross Belt Sorter Reduce Labor Requirements

E-Commerce Cross Belt Sorter Reduce Labor Requirements

The Cross Belt Sorter is an innovative and efficient solution designed for the sorting of various items, including parcels and cartons. This advanced system consists of key components such as tracks, carts, cart belts, recognition systems, and communication systems. The carts are connected in a continuous line on the track and operate in parallel, creating a mainline that intersects with the cart belts, which gives it the name "Cross Belt Sorter." Items can be manually or automatically loaded onto the cart belts. Upon reaching the designated sorting points, the control system activates the belts to complete the sorting process.

Cross belt sorters are available in two configurations: circular and linear. Circular cross belt sorters feature a circular layout, achieving speeds of up to 2 meters per second and capable of sorting as many as 22,000 items per hour. Linear cross belt sorters operate in a straight line, reaching speeds of up to 1.5 meters per second and sorting up to 8,000 items per hour. These systems are widely used across sectors that require high efficiency, multiple sorting directions, and effective space utilization, including express delivery, e-commerce, clothing, food, cosmetics, airports, and pharmaceuticals.

For further information about cross belt sorters, please consult the product description below or reach out to REALKEY customer service.

Technical Parameters

Application

Postal and Express Delivery Sector

Cross belt sorting machines are extensively utilized in regional distribution centers, transfer stations, and large to medium-sized branches of postal and express delivery companies. These facilities demand high sorting capabilities and require automated solutions to handle substantial volumes efficiently. As sorting needs increase and labor costs rise, cross belt sorting machines have become a preferred option, particularly linear models, which are compact and versatile.

E-Commerce and Cross-Border Trade

The rapid growth of e-commerce has led to a significant rise in parcel volumes during peak shopping seasons. Cross belt sorting machines offer effective sorting solutions that address the diverse demands of various markets during these critical periods. They are employed in industries such as tobacco, apparel, maternity products, supermarkets, and pharmaceuticals.

Advantages

Advanced Vision Inspection Technology

REALKEY cross belt sorting machines can be equipped with intelligent vision inspection capabilities according to user requirements. This feature enables real-time monitoring and fault detection of all operational carts. Carts that encounter issues will be isolated to prevent further parcel circulation, with timely notifications sent to users, minimizing conflicts or failures in downstream processes (requires automatic feeding stations).

Dual-Cart Linkage Technology

With REALKEY's sophisticated recognition technology and programming algorithms, the system allows for the simultaneous transport and sorting of small parcels with one cart and larger parcels with two carts. This capability enables the handling of parcels up to 1.2 meters in length without compromising sorting efficiency or incurring additional costs, significantly broadening the equipment's application range.

Automated Maintenance Routing

Users can issue maintenance commands for specific carts directly through the operating interface, enabling those carts to autonomously navigate to designated maintenance stations. This automation reduces the need for manual oversight and greatly enhances maintenance efficiency.

Unmatched Reliability

With 17 years of experience in logistics conveyance and automatic sorting, REALKEY provides unique advantages in developing tailored sorting solutions. Our products are renowned for their durability and reliability, establishing us as a trusted partner for all your sorting needs.